Decontamination Equipment for bottling production lines for sensitive products
Beverage, dairy product, sauce:
Bottled water, non-alcoholic beer, carbonated and non-carbonated drink, drinking yogurt, milk,
vegetable milk product, ketchup
Decontamination level:
3 à 5 log reduction on reference germs
Cap decontamination
Cap is a significant source of contamination on the line: it is not handled hygienically & is not heat treated like the preform.
The Claranor sterilization unit is integrated upstream of the capper
It incorporates the cap lock function. The cabinet is cleanable.
INNCAP
ESSENTIAL
up to 18.000 bph
Internal surface decontamination
Essential offers the efficiency of Claranor Pulsed Light with a low operating costs to producers of slower filling lines (<18,000 bph), bringing more efficiency than UV and a lower TCO.
Performances: Class IV VDMA, > 3 Log-Red on Aspergillus brasiliensis or Penicilium rubens.
Benefit from 2022 innovations: Hygienic design with a fully cleanable cap chute, COP-able and a IP 66 cabinet.
- Compact and easy to integrate on new or existing line
- Dry and non chemical
- Low energy consumption < 1 kw
- No heating time
Flat and sport caps (plastic, alu), Long neck, Crowns, T-cork, Twist-off
Standard cap size: 28-55 mm
Combination possible with preform or bottle neck sterilization.
INNCAP
EVOLUTION & HISPEED
up to 100.000 BPH
Internal surface decontamination
The patented Claranor solution replaces chemical disinfection, UV being ineffective at these speeds. It is the only one on the market to offer such efficiency for high-speed lines. All types of caps.
Efficiency >>> UVC on molds
TCO <<< H2O2 for similar efficiency
Benefit from 2022 innovations: Hygienic design with a fully cleanable cap chute, COP-able, and an IP 66 cabinet.
- Inncap Evolution compact design
- Inncap Hispeed+75% lamp length for less frequent lamp change
- Multiple channel version for easy format changeover
- Combination possible with preform neck decontamination
- May be offered as an OEM kit
Flat and sport caps (plastic or alu)
long neck, crown, t-cork, twist-off
Standard cap size:
H: 8 to 38 mm
Ø: 20 to 68 mm
Fullcap
ESL > 60 days
up to 100.000 bph
Internal & external surface
Full Cap is a very compact and economical alternative to H202 tunnels: for the most sensitive water, even for the acid aseptic.
Performances: >4-5 Log-Red on molds
SENSITIVE WATER
3 Log-Red inside outside Aspergillus brasiliensis
on flat cap 30 mm
100.000 bph
ESL 60-120 AND HIGH ACID ASEPTIC
4-5 Log-Red inside molds and bacteria
3 Log-Red outside
50.000 bph
- Double-side cap chute with 2 reflectors for internal/external decontamination
- Completely cleanable sterilizable cap chute
- No chemicals, low energy consumption
- No pre-heating time
- TCO <<< H2O2 for similar efficiency
- Patented design, upgraded in 2024 with high hygienic design, easy connection to cap chute, and easy access for maintenance.
Flat cap, Sport cap
PREFORM and BOTTLE NECK DECONTAMINATION
Claranor sterilization unit is integrated into preform descent chute
upstream of the blowing step: preform neck,
on the conveyor upstream of the filler: bottle neck
Preform and Bottle Neck
up to 100.000 bph
Interior/exterior decontamination of the preform neck or the bottle
HPDE neck decontamination
The sterilization unit is integrated into the conveyor
upstream of the knives used to cut the “carrot / lost head” of the bottle
High speed line
up to 90.000 bph
Decontamination of the carrot/ lost head
The bottle is blown in a sterile manner and closed by a “carrot / lost head” which protects it from germs during storage. Sterilization of the lost head on the production line, before filling avoids any risk of contamination by the knives used to cut it.